A high-speed conveyor system engineered for heavy engine block transfer with precise motion control.
Conveyor structure – F.EE GmbH
High load linear motion – IMI Bahr Modultechnik GmbH
Absorber, 2 Jaw Parallel Gripper, 3 Jaw Concentric Gripper – Zimmer GmbH
WEIGHING
Engine blocks
SPEED
0.6 m/s
DURABILITY
Precision & endurance
Improved precision with German-standard actuators and minimized mechanical parts using octanal profiles.
High-speed transfer with consistent precision
Improved reliability and maintenance efficiency
Reduced mechanical parts and assembly time
A lightweight and modular transfer conveyor designed for fast operation and future scalability.
Overhead structure and adaptable mounting – F.EE GmbH
CONCEPT
HIGH SPEED
WEIGHING
Support Roof Part
Optimized layout and lightweight octagonal profiles improved the transfer function, enabling higher operating speeds and modular length extensions.
Lightweight and clean mechanical design
Future-ready modular expansion capability
Fast cycle time
An overhead transfer solution designed for lean production and multi-model handling within a single system.
Overhead structure and adaptable mounting – F.EE GmbH
SPEED
2 m/s
WEIGHING
Support Roof Part
We re-engineered the machine structure using modular aluminum profiles to replace conventional heavy steel frames. By integrating precision German-standard actuators, the system achieved smooth and reliable motion with significantly lower overall mass.
One system supporting multiple product models
Faster changeover and higher production flexibility
Reduced mechanical complexity and weight
An upgraded inspection machine designed to improve efficiency while significantly reducing system weight.
Structural frame – F.EE GmbH
Linear motion and positioning – IMI Bahr Modultechnik
SPEED
REPEATABILITY
Octagonal aluminum profiles enable flexible, tool-less reconfiguration, reducing custom parts and facilitating quick adaptation to various workpieces.
Significantly reduced machine weight
Easier installation and maintenance
Improved flexibility for future modifications
Ensure the system works as expected before manufacturing
Identify potential issues early in the design phase
Improve productivity and efficiency
Analyze loads and stress on critical components
Simulation was used to analyze and improve the system performance of a robotic production loop
Two robots were introduced to replace manual operations.
Robot sequencing was optimized to
reduce idle time, while three transfer units
were added to improve material flow
Finite element analysis validated structural integrity under maximum load conditions before implementation.
Motion analysis simulations used to verify performance, optimize cycle time, and validate complex motion sequences before manufacturing.
